Separate definition of pressures for filling within the tube and within the casting.Definition of filling condition either as function of furnace pressure or applied at the gate, as function of time or flow rate.The functional range of the module MAGMAwheel corresponds essentially with that of the module MAGMAlpdc. The module takes into account any major heat and fluid flow relevant process and boundary condition. MAGMAwheel is designed to perform a comprehensive process simulation of the low-pressure die casting process for wheel castings. The shot calculator provides information for the simulation setup of the recommended first and second phase shot profile. MAGMAhpdc also supports the setup of shot sequence by a comprehensive shot calculator module, considering the casting demands and the die casting machine capabilities. Individual control of each cooling or tempering channel.Less time until the beginning of the next cycle.Delay time (simulating effect of cycle interruptions on the thermal balance).In MAGMAhdc all important parameters influencing heat flow and the die thermal balance of the die can be considered, such as : MAGMAhpdc provides a comprehensive simulation of the High-Pressure Die Casting (HPDC) process using detailed process and boundary conditions. The analysis provides a prediction of the local microstructures and mechanical properties throughout the casting. Heat Treatment MAGMAsteel calculates heat transfer during the heat treatment process based on the changing conditions during austenitization, quenching and tempering. The calculated velocities are also coupled with an advanced microsegregation model for the dendritic scale, to track the redistribution of the elements in the alloy and predict macrosegregation. The effects of this flow on the thermal map in the solidifying casting are taken into account. The effect of the sequence of die opening and closing through the individual control of each die sectionД¬onvection and Segregation MAGMAsteel uses the latest models to calculate the velocities and pressures of the metal, in both the liquid melt and mushy zone, due to thermal and solutal natural convection.The effect of die spraying or coatings.The effect of individual cooling or heating channels as well as their control.The feeding conditions in the casting during solidification taking into account the applied pressure and resultant metallostatic pressure and gravity.The die filling based on furnace pressure.MAGMAlpdc can provide information about the following: MAGMAlpdc takes into account all process factors which affect the heat and fluid flow and casting quality. MAGMAlpdc is designed to perform a comprehensive process simulation for the low-pressure die casting process. The MAGMAsteel module provides extended capabilities to support the entire manufacturing route for steel castings, from layout through heat treatment, production planning and methoding. MAGMASOFTВ® helps you to avoid gating and feeding problems, predict casting quality, aids permanent mold design and reduces fettling costs. Fully menu-driven with an integrated solid modeler, CAD interfaces and extensive databases, MAGMASOFTВ® provides a complete solution for your design, production and quality departments. Its simulation capabilities show you the way by providing a better understanding of mold filling, solidification, mechanical properties, thermal stresses and distortions, and much more. MAGMASOFTВ® is a comprehensive simulation tool for the technological and quality focused production of castings.

The new version of MAGMAвЂ™s casting simulation software, MAGMASOFT.

Magmasoft casting simulation